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services
Manufacturing is considered at the beginning of our design process, not at the end. This makes us different, but transforms your ideas from render to reality faster.
Industrial Design & Advanced Manufacturing
From prototype to production.
Being industry agnostic allows for fresh problem-solving opportunities around every corner. Our project consulting history spans across the industries of defense, aerospace, automotive, motorsport, marine, medical, consumer products, gaming, art, architecture and sculpture. We bridge the gap between render and reality allowing our clients to reap the benefits of a fast paced photo-real design for digital or physical outputs.
Digital & Industrial Design Services:
Industrial Design (Manufacturing Tools / Products / Services / Systems)
Brand + Product Strategy
3D Scanning + Photogrammetry
Reverse Engineering
3D Synthetic Interactive Environments (metaverse)
Photo-Real Visualization (2D/3D)
VR Experiences (configurators / virtual shopping)
Media Content Creation (design process to marketing materials)
3D Printed Manufacturing & Construction Support:
Tools + Molds for Composites (Soft Tooling)
Vacuum Forming Molds
Durable Large Parts
Full Scale Prototypes
Complex Structural Members
Autoclave Tooling
Check + Trim Fixtures
Welding Jigs
Concrete Molds/Forms
Architectural/Terrain Models
3D Printed Product Examples:
Planters
Furniture
Lighting
Decor
Sculptures
Board Sports
Interior & Exterior Facades
Storefronts & Interiors
Overlanding Interiors
Trailers
Tiny Homes
Explore our advanced manufacturing capabilities below:
7 Axis Robotic Arm Advanced Manufacturing System
AKA: DARTH 3XTRUDER
Our in-house, robotic on-demand hybrid manufacturing capability allows us to push the boundaries of applications for 3D printing. DARTH 3XTRUDER has large format additive (printing) and subtractive (CNC milling) capability. With 7 axis of movement, the possibilities for creation are endless. Contact us today to see how we can localize your manufacturing needs.
Printing:
Volume (5 x 20 x 6ft) - Up to 150lbs of material printing / hour.
Milling:
Volume (5 x 20 x 4ft) - Printed Polymers, Metal, Wood. "A" surface quality finish.
Materials:
- Most Common: CF-ABS (20% Chopped Carbon Fiber Infill mixed with Acrylonitrile Butadiene Styrene)
- We work with our material suppliers to ensure we use the right material for your project requirements. Custom materials can be created to match colors or preferred performance.
Example Uses:
Printed components, furniture, interiors, wet layup tooling, autoclave tooling, subframes, trailers, jigs and fixtures, concrete forms, structural components, sculptures. Let us design a hybrid manufacturing process for your product!
Composite Tool Manufacturing Example:
Hybrid manufacturing tooling example for wet-layup/vacuum bag carbon fiber / fiberglass parts.
The milled 'A' surface is highlighted in blue. Printed vertically, fixtured and milled horizontally.
Medium Format FDM 3D Printing:
Great for handheld sized objects - prototypes, end use parts, detailed design requiring support material, molds or casts.
Volume:
- 256 x 256 x 256mm
Materials:
- PLA (Sustainable & Recommended)
- ABS (High Strength / High Temp Applications)
- TPU (Flexible / Non Flexible)
- Nylon (Virgin / Recycled)
- Composites (Wood, Carbon, etc.)
- Custom Order* (If you have a specific material you would like to print with please contact us for further investigation)
- Multi Material / Color Available.
Small Format SLA 3D Printing:
Stereolithography resin-laser printing provides incredible accuracy for ultra detailed models, molds, or performance parts.
Formlabs Form 2 Printer
Volume:
- 5.7 × 5.7 × 6.9 inches (145 × 145 × 175 mm)
Materials:
- Any Formlabs Materials:
https://formlabs.com/materials/
Resolution:
100 microns (Fine)
50 microns (Super Fine)
25 microns (Ultra Fine)